QUALITY BEHAVIOR & FAILURE PROPAGATION ARCHITECTURE

Behavioral Quality Architecture
Operational Execution Architecture Service — Non-Licensed (Not QC / Not Certification)

What Is Quality Behavior & Failure Propagation Architecture?

This service is a structured reconstruction of how defects, rework, and escapes actually propagate across lines, shifts, suppliers, and interfaces—and why containment fails under scale.

It does not “add more inspection.”
It defines the execution architecture that prevents propagation.

Most quality systems fail at volume because:

  • defects move through interfaces faster than containment decisions

  • rework consumes constraint capacity

  • corrective actions close administratively but recurrence mechanisms remain

  • incentives and signals reward throughput appearance over stability

This service exposes those propagation mechanics and installs control architecture.

Why This Is Needed

Common conditions:

  • Rework explodes under volume

  • Escapes recur despite corrective action closure

  • Inspection increases without stability improvement

  • Containment is inconsistent across shifts and teams

  • Suppliers introduce variability that becomes downstream failure

Why Propagation Matters

Propagation determines:

  • whether defects remain local or become systemic

  • whether yield stabilizes or collapses under load

  • whether throughput is preserved or consumed by rework

  • whether customers/partners lose trust

How TJEG Performs the Architecture

  1. Propagation Mapping
    Tracing how defects travel:

  • station to station

  • shift to shift

  • supplier to line

  • rework loops back into constraints

  1. Containment Control Design
    Defining:

  • triggers, thresholds, and stop rules

  • escalation timing requirements

  • containment decision authority

  1. Recurrence Mechanism Identification
    Isolating why corrective actions don’t hold:

  • interface ambiguity

  • decision latency

  • signal distortion

  • constraint pressure overriding containment

  1. Supplier Variance Coupling (Operational)
    Defining how incoming variability is absorbed or amplified.

What This Delivers

  • Failure propagation map

  • Containment architecture (triggers/thresholds/authority)

  • Recurrence mechanism register

  • Rework loop suppression logic

  • Quality behavior stabilization sequence

Who This Is For

  • Manufacturers where “quality exists” but collapses under volume

  • BESS fabrication lines with escapes and recurring rework

  • Multi-shift operations with inconsistent containment behavior

Engagement Characteristics

  • Behavioral quality architecture, not QC staffing

  • Non-licensed; non-financial; non-legal

  • Designed to stabilize quality before optimization

Cost & Commercial Structure

Typical range: $45,000 – $150,000
Final pricing depends on product complexity, defect modes, suppliers, and shift structure.
No contingent fees. No certification representation.

Compliance Boundary

Operational execution architecture only. Not certification audits, not regulatory representation, not engineering-of-record.

Start the Architecture

If defects propagate and containment fails under volume, this is the correct engagement.

Initiate Quality Behavior & Failure Propagation Architecture →